Search for Science Fair Projects

1000 Science Fair Projects with Complete Instructions

Electricity Science Fair Project

Friction Losses in DC Motors by Size

Hard
Friction Losses in DC Motors by Size | Science Fair Projects | STEM Projects
How much energy does a spinning motor lose to friction alone? Every DC motor wastes some power fighting internal friction. Larger motors have bigger moving parts, which may mean more friction. You run four DC servomotors with no load. Their power ratings range from 30 watts to 100 watts. You measure the voltage and current going in. Then you switch off the power and time how long the motor takes to stop. From the input power and stopping time, you calculate the friction loss. Bigger motors lose more energy to friction.

Hypothesis

The hypothesis is that friction loss in a DC motor will increase as the power and size of the motor is increased.

Science Concepts Learned

Friction

Friction acts inside machines, not just between surfaces you can see. In a DC motor, spinning parts rub against each other, slowing them down and wasting energy as heat. Larger motors have bigger moving parts — and more rubbing means greater friction losses.

Electric Power

Not all the power a motor consumes does useful work. Some of it fights internal friction, converting energy into heat instead of motion. To measure that loss, you run four DC servomotors — ranging from 30 watts to 100 watts — with no load, measuring the input voltage and current. Then you switch off the power and time how long each motor takes to stop. Bigger motors have larger moving parts, and as the data shows, they lose more energy to friction — because larger moving parts consume power faster, even when the motor isn't doing any work.

Electric Current

The current flowing into a motor tells you how hard it is working, even when it has nothing to drive. You run four DC servomotors — ranging from 30 to 100 watts — with no load, measuring the voltage and current at each motor's input with a multi meter and an ammeter. Then you cut the power and time how long each motor takes to stop. Bigger motors have larger moving parts and more friction, so more charged bits must flow through the wire to keep them spinning. That extra current shows up directly in the input power measurement.

Electric Motor

Every DC motor converts electric current into rotational motion through magnetic force, but some energy is always lost fighting internal friction. To measure how much, you run four DC servomotors with no load, ranging from 30 watts to 100 watts. You measure the voltage and current going in, then switch off the power and time how long each motor takes to stop. From the input power and stopping time, you calculate the friction loss. Bigger motors have bigger moving parts — and the results show they lose more energy to friction rather than producing useful rotation.

Method & Materials

You will select four different ratings of DC motors from the same series and manufacturer. You will measure the input current and DC voltage at the motor input. You will calculate the power supplied to the motor and switch off the power. You will start a stopwatch and record the time needed for the motor to stop.
You will need a DC 24V, 500W power supply, a DC 24V, 30W servomotor, a DC 24V, 50W servomotor, a DC 24V, 70W servomotor, a DC 24V, 100W servomotor, a multi meter, an ammeter, and a stopwatch.

MEL Physicshands-on physics experiment kits delivered monthly — real experiments, not just reading. (Affiliate link)

See whats included

Results

Our experiment showed that as the motor rating and size increases, the amount of friction power increases.

Why do this project?

This science project is interesting because it allows us to explore how the power and size of a DC motor affects the amount of energy lost due to friction.

Also Consider

Consider repeating the experiment to compare the efficiency of motors. Consider repeating the experiment using AC motors.

Full project details

Additional information and source material for this project are available below.

Related videos

These videos explain the science behind this project and demonstrate key concepts used in the experiment.
Share this Science Project:

Related Science Fair Project Ideas

The Biefeld-Brown Lifter
Build a frame from skewers, aluminum foil, and copper wire, then watch it levitate under 40 kilovolts of direct current.
Hard
Battery Life at Extreme Temperatures
Power a fan with three battery brands at room temperature, freezing, and extreme cold to see which one lasts longest.
Hard
Franklin's Bells from Soda Cans
Hang a pull-tab between two soda cans, connect one to static charge, and watch the tab swing back and forth like a bell clapper.
Hard
Share this Science Project: